Autonomous & Controllable · Industrial Automation Foundation

Autonomous Industrial Automation & Modular PLC Control System Solution

Self-developed embedded OS + IEC 61131-3 5-language international ecosystem + modular CPU & full YM I/O series (standalone Remote I/O supported) to build a robust, vendor-neutral industrial automation foundation.
Autonomous Industrial Automation & Modular PLC Control System Solution

Overview & Background

Beijing YiLink Technology presents a fully autonomous industrial automation PLC system solution, engineered to benchmark against industry leaders like Inovance and Siemens. Powered by the proprietary real-time operating system kernel (yiOS), the solution completely eliminates reliance on foreign proprietary black boxes. At its core, the modular YC200/YC201 PLC CPU interconnects via a 1 Mbps high-speed CAN backplane bus with the full spectrum of YM200 industrial expansion modules: 16DI/16DO optocoupler-isolated digital units, European-standard sourcing PNP modules, 4-channel bistable pulse-latching relays (zero steady-state power with non-volatile mechanical state retention during outages), and 4-channel high-precision PT100/PT1000 RTD temperature modules. Crucially, all YM modules support dual operation modes: high-speed local backplane expansion or standalone Remote I/O over standard CANopen and Modbus fieldbuses. Complemented by an installation-free cloud-native Web IDE, terminal-level wiring simulation (yiSim), and AI-assisted code generation, the platform provides machine builders, automated assembly lines, and process industries with a cost-effective, dependable, and future-proof automation foundation.

Critical Bottlenecks in Traditional Automation & Imported PLCs

  • Vendor lock-in and foreign dependencies: Core PLC execution runtimes, compilers, and bus stacks rely heavily on imported software, risking supply disruption and costly recurring licenses;
  • Rigid and expensive I/O expansions: Expansion modules from legacy brands depend on proprietary closed backplanes, preventing flexible reuse as generic distributed Remote I/O units;
  • Heavy and cumbersome desktop IDEs: Legacy programming suites require tens of gigabytes of disk space, specific Windows revisions, and hardware dongles that hinder collaborative development;
  • Loss of critical actuator states during power outages: Standard relays release when power drops, failing to preserve pre-outage valve and motor statuses and risking process failure;
  • Severe electromagnetic noise in harsh industrial environments: High-power inverters, welding arcs, and inductive kickbacks trigger digital false alarms without robust sourcing PNP drivers and undervoltage protection.

Core Advantages & Technical Highlights

100% Proprietary Autonomous Industrial Control FoundationIn-house embedded real-time OS (yiOS), IEC 61131-3 five-language runtime engine, web compilation pipeline, and hardware schematics deliver complete autonomy without hidden vulnerabilities.
Fully Aligned with International Industrial StandardsComplete support for Ladder Diagram (LD), Structured Text (ST), Function Block Diagram (FBD), Sequential Function Chart (SFC), and Instruction List (IL). Ladder networks mirror Siemens, while device trees align with CODESYS and Inovance paradigms.
Dual Operating Modes: Backplane Slave & Standalone Remote I/OYM200 digital, sourcing PNP, latching relay, and RTD modules function both as local backplane expansion units and as standalone Remote I/O over CANopen and Modbus.
Zero-Power Mechanical State Memory & Rugged HardwareProprietary YM200-04M 4-channel latching relay module retains contact positions permanently during power loss using 10ms bidirectional pulse excitation; YM201-16I16OP features sourcing PNP drivers with 24V undervoltage detection.
Zero-Install Web IDE with yiSim Circuit SimulationProgram and monitor directly from modern browsers. Built-in wiring-level schematic simulation verifies electrical rules and simulates hardware-in-the-loop behavior, cutting commissioning risks by 70%.
AI Engineering Assistant & Verified Function Block MarketplaceBuilt-in industrial LLM generates and refines Ladder and ST logic from natural language prompts; integrated marketplace offers 85+ pre-verified industrial function blocks (FBs) for instant project reuse.

Autonomous Industrial Automation System & Bus Topology

The system establishes the modular YC200 CPU as the local automation hub, interfacing upward with supervisory SCADA over industrial Ethernet and downward with digital, PNP, latching relay, RTD modules, and HMI touch panels over high-speed CAN and fieldbuses.
Autonomous Industrial Automation System & Bus Topology
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Target Industrial Applications

Empowering Real-World Deployments Across Industries
Production Automation

Automated Assembly Lines & Packaging Equipment

YC200 CPU paired with YM200-16I16O digital modules for high-speed sensor gating, cylinder limit sensing, and millisecond stepping/solenoid actuation.
Sourcing PNP Safety

European-Standard Safety Circuits & Inductive Load Switching

YM201-16I16OP sourcing PNP modules provide active-high interlocking logic, absorbing high inductive kickbacks with built-in 24V supply monitoring.
Zero-Power State Memory

Solar Water Pumping & Remote Unattended Stations

Employs YM200-04M latching relays to preserve mechanical valve states across intermittent solar power supply without battery drain.
Distributed RTD Sensing

Industrial Furnaces, Bioreactors & HVAC Distributed RTD Telemetry

Deploys YM200-04PT20/30 as distributed Remote I/O slaves transmitting multi-point PT100/PT1000 readings to central PLCs over CANopen or Modbus.

Featured PLC CPUs, Expansion Modules & Touch Panels

Core Hardware Instruments and Software Platforms in This Solution
YC200-3A2D2U Modular PLC CPU (3AI/2AO/2Serial)
YC200-3A2D2U Modular PLC CPU (3AI/2AO/2Serial)
High-performance controller CPU with 3AI (4-20mA), 2AO (±10V), 2 serial ports, dual isolated RS-485, high-speed CAN backplane, and 3 RJ45 ports.
YM200-16I16O Digital Expansion Module (16DI/16DO)
YM200-16I16O Digital Expansion Module (16DI/16DO)
Supports backplane slave and standalone Remote I/O modes. 16 optocoupler-isolated inputs + 16 transistor outputs over CANopen and Modbus.
YM201-16I16OP Sourcing PNP Digital Module (16DI/16DO PNP)
YM201-16I16OP Sourcing PNP Digital Module (16DI/16DO PNP)
European-standard active-high sourcing PNP outputs with external 24V undervoltage monitoring. Ideal for high-current industrial actuators.
YM200-04M 4-Channel Latching Relay Module
YM200-04M 4-Channel Latching Relay Module
Built-in 4-channel bistable latching relays with 10ms pulse flip excitation. Zero steady-state power with non-volatile memory during power loss.
YM200-04PT30 4-Channel PT1000 RTD Acquisition Module
YM200-04PT30 4-Channel PT1000 RTD Acquisition Module
4 independent PT1000 channels with industrial noise filtering. Usable as a standalone Remote I/O over CANopen and Modbus.
YHM-86 4-Inch AI Voice & Touch HMI Panel
YHM-86 4-Inch AI Voice & Touch HMI Panel
Standard 86-box wall mount capacitive touch HMI with CAN, RS-485, WiFi, and BLE. Features AI voice recognition for local machine operation.
Proven Implementations & Impact

Success Cases

yiPLC control systems actively empower bioprocess equipment, digital manufacturing assembly lines, and industrial automation facilities.
Intelligent Bacterial Culture & Fermentation System
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Bioprocess & Agriculture

Intelligent Bacterial Culture & Fermentation System

Powered by the YC200 controller and YM200 expansion modules, this IoT system provides closed-loop microbial fermentation, real-time status telemetry, multi-stage temperature control, and mobile remote operation for modern commercial livestock and bioprocess industries.
Digital Factory & Production Line Telemetry
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Smart Factory & Industrial Automation

Digital Factory & Production Line Telemetry

Leveraging YC200 controllers, YMX-5GW industrial telemetry gateways, and sensor suites, this platform enables automated real-time acquisition of shopfloor equipment parameters, remote PLC control, cloud SCADA dashboards, and lifecycle process optimization.
Intelligent Vaccine Transfer & Constant-Temperature Delivery System
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Cold-Chain Logistics & Healthcare

Intelligent Vaccine Transfer & Constant-Temperature Delivery System

Combines YC200 controllers and YM200 expansion modules for precision mechanical motion control and multi-point temperature regulation, securing the critical "last-meter" cold-chain delivery from medical freezers to vaccination stations.
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Beijing YiLink Technology Co., Ltd.

Address: Room 8-808, Yard 19, Xincheng East Street, Mentougou District, Beijing

Phone: 18511281466

Email: tiandezhen@sina.com

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